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Gear (transmission core)

● Function: Mesh transmission, deceleration and torque increase, transmission of power and torque ● Material: 20CrMnTi/20CrMnMo/17CrNiMo6 alloy steel ● Process: carburizing and quenching+precision grinding of teeth, tooth surface hardness HRC 58-62 ● Accuracy: Levels 5-7 (GB/T10095) ● Type: ○ helical gear (R/S/K/F series): smooth, low-noise, heavy-duty ○ Straight gear (ZQ/PM series): simple structure, suitable for old-fashioned reducers ○ Gear shaft (small gear+shaft integrated): high strength, high concentricity

Shaft (input shaft/output shaft/intermediate shaft)

● Function: Support gears, transmit torque, connect motors and working machines ● Material: 42CrMo/45 # steel, quenched and tempered treatment ● Structure: ○ Input shaft: connected to motor, high speed, medium low torque ○ Output shaft: connected to load, low speed, high torque ○ Intermediate shaft (gear shaft): multi-stage transmission, integrated gear+shaft ● Features: High bending strength, shear resistance, high-precision coaxiality

Bearings (support and wear reduction)

● Function: Support shaft and gear, reduce friction, ensure concentricity, and withstand radial/axial forces ● Common types: ○ Deep groove ball bearings (62xx/63xx): High speed, light medium load ○ Spherical roller bearing (222xx): Heavy load, impact, allowing for a small amount of centering deviation ○ Conical roller bearings (32xxx): withstand combined radial and axial loads ○ Needle roller bearings: compact space, large radial load ● Brands: SKF, FAG, NSK, HRB, ZW

Oil seal (double lip skeleton oil seal)

● Function: Leak proof, dustproof, sealed and lubricated ● Material: ○ Nitrile rubber (NBR): universal, oil resistant, -30 ℃~120 ℃ ○ Fluororubber (FKM): resistant to high temperatures and chemical corrosion (180 ℃+) ● Structure: Double lips (main lip+secondary lip)+metal frame+spring ● Function: ○ Inside: Seal lubricating oil ○ Outer side: dustproof, waterproof, and prevent impurities from entering ● Common specifications: 30 × 45 × 10, 40 × 60 × 10, 50 × 70 × 12, 60 × 85 × 12, etc

Gearbox housing (box body)

● Function: Skeleton+Protection+Sealing+Heat Dissipation+Installation ● Material: HT250 gray cast iron (universal type): shock-absorbing, easy to cast, low cost ○ QT500/QT600 ductile iron (heavy-duty type): higher strength, impact resistance ○ Cast steel (ultra heavy/mining): high strength, resistant to extreme working conditions ● Structure: ○ Split type (box cover+box seat): easy to assemble and maintain ○ Integrated: Good rigidity and high precision
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